1. 1500L Industrial Processing Capacity

The reactor provides a nominal capacity of 1500L for pilot-scale production, specialty chemical processing, catalytic research, and industrial process development.

The vessel dimensions, working volume, freeboard, and internal configuration can be customized according to feed rate, reaction residence time, solid loading, and production requirements.

2. Nickel Corrosion-Resistant Construction

The reactor is designed with nickel-based material to support applications involving corrosive process media.

Nickel material selection can be evaluated according to:

Chemical composition of the reaction medium

Acidic or alkaline operating conditions

Operating temperature

Chloride and other impurity concentrations

Gas-phase and liquid-phase corrosion risks

Erosion and corrosion caused by particle circulation

Compatibility of internal components and sealing elements

Nickel and nickel alloys offer corrosion-resistant performance in selected chemical environments, but no material is universally resistant to all corrosive media. The specific nickel grade should be confirmed through process and material compatibility assessment.                                                                3. Fluidized-Bed Reactor Configuration

The fluidized-bed system is designed to allow a fluidizing gas to pass through a bed of solid particles, such as catalyst, powder, or other process materials.

When the gas velocity reaches the required fluidization condition, the particles become suspended and behave in a fluid-like manner. This configuration can improve gas-solid contact and promote heat and mass transfer.

The distributor plate, bed geometry, gas velocity, and particle characteristics should be designed together to achieve stable fluidization and consistent process performance.                                                             4. Integrated Agitator System

The reactor is equipped with an agitator that can be designed to support solid circulation, mixing uniformity, and process-material movement.

The agitator configuration may be customized according to:

Particle size and density

Solid loading

Gas flow rate

Mixing intensity

Reaction viscosity

Operating temperature

Corrosion resistance requirements

Required shaft speed and torque

The agitator shaft, impeller, internal supports, and wetted components should be selected with consideration for both mechanical loading and chemical compatibility.

5. Corrosion-Resistant Internal Components

For corrosive operating conditions, the reactor's internal components can be designed using compatible nickel-based materials or other suitable corrosion-resistant materials.

Potential components include:

Reactor shell

Agitator shaft

Mixing impeller

Gas distributor

Internal supports

Feed and discharge connections

Sealing components

Inspection and maintenance ports

Material compatibility should be evaluated for the complete process system rather than the reactor shell alone.